Our Services

Comprehensive Engineering Solutions

Aerospace Machining Applications Engineering
Engineering Excellence

Machining Applications Engineering

We provide machining applications engineering, productivity monitoring, and shop-floor integration solutions for your most complex aerospace and precision manufacturing challenges. Our process specialists collaborate closely with your production team to evaluate part geometry, GD&T tolerances, clamping rigidity, and spindle capability—delivering a customized engineering roadmap that eliminates bottlenecks and expands machine-hour capacity.

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Multi-Axis Aerospace CNC Programming Services
Precision & Efficiency

CNC Programming Services

SARV delivers production-ready, collision-verified CNC programming tailored to your exact shop-floor kinematics and controller dialect. Using your 3D CAD models, 2D GD&T drawings, machine specifications, raw stock dimensions, cutting tool crib list, and sample NC code, we engineer complete manufacturing packages for:

  • CNC Lathe & Horizontal Machining Center (HMC)
  • Vertical Turret Lathes (VTLs) & 4/5-Axis Simultaneous Machines
  • Multi-Channel Turn-Mill / Mill-Turn 5-Axis Centers
  • Detailed Cycle-Time Sheet, Setup Instructions & Master Tools List
Outsourced CNC Programming and CAD/CAM Staffing
Scalable Workforce

Outsourcing & Staffing

Whether your facility faces new-product-introduction (NPI) spikes, a shortage of senior 5-axis programmers, or tight customer delivery schedules, outsourcing your CNC engineering to SARV gives you immediate, NDA-protected engineering bandwidth with full accountability.

Our dedicated offshore and onsite specialists bring deep machine specialization and hands-on experience machining hard aerospace alloys—including Titanium, Inconel, and PH stainless steels—delivering verified programs that integrate seamlessly into your existing shop-floor workflow.

Turnkey CNC Manufacturing Engineering Solutions
End-to-End Support

Turnkey Solutions

From machine tool and cutting-tool selection, machine integration, process automation, and custom post-processor development to hydraulic/modular fixture design, multi-axis CAM programming, cell layout engineering, and First Article Inspection (FAI) readiness—we engineer every link of your machining value chain.

As a single-source engineering partner, we combine design, simulation, and shop-floor optimization in-house. Our CNC Engineering Services include:

  • TurnKey Machining Cell & Fixture Solutions
  • Engineering Process Assistance & Cycle-Time Optimization
  • CAD-CAM Software Skill Development Training

What are the Benefits of Choosing SARV?

Why global OEMs and precision machine shops trust us with mission-critical engineering programs.

Serving global clients for over 5 years, at SARV, we have the proven domain expertise to deliver customized aerospace and industrial CAD/CAM services worldwide.

Acknowledged and honored for increasing in-plant machining capability by 90% through cutting-tool modernization and high-efficiency toolpath optimization.

Played a vital role in reducing variable production cost per kg by 20%, achieved through near-net raw material optimization and reduced scrap rates.

Multi-timezone, multi-controller, multi-axis programming support including on-machine Auto Probing routines.

Cost-effective CNC engineering support model with agile scaling up or scaling down of dedicated resources on demand.

Rapid turnaround times backed by ISO 9001:2015 quality controls and zero unresolved customer or supplier complaints.

Technical Excellence

Advanced Engineering Capabilities

Delivering precision, repeatability, and zero-collision confidence through industry-leading CAD/CAM and CNC simulation platforms.

CATIA V5 CAD/CAM

CATIA V5 is the aerospace benchmark for complex 3D product design. We utilize its generative surface modeling and assembly capabilities to engineer flight-critical components and fixtures with micron-level precision.

  • High-fidelity 3D surface & solid modeling for aerospace structures.
  • Modular fixture, tooling, and kinematic assembly validation.

Siemens NX CAD/CAM

Siemens NX provides an integrated CAD/CAM/PLM environment for advanced multi-axis CNC toolpath generation, impeller/blisk machining, and turnkey manufacturing optimization.

  • Multi-axis (3, 4, and 5-axis simultaneous) & Mill-Turn CNC programming.
  • Custom post-processor development for Fanuc, Siemens, Heidenhain & Mazak controllers.

CGTech VERICUT Simulation

Every complex NC program is validated in CGTech VERICUT to simulate actual post-processed G-code execution on digital machine twins before reaching the shop floor.

  • Full machine kinematics collision, gouge, and axis over-travel detection.
  • First-time-right prove-out with feed-rate & cycle-time optimization.
CATIA V5 Aerospace CAD/CAM Engineering
Siemens NX Multi-Axis CAM Engineering
Software We Support

Certified CAD/CAM & CNC Verification Stack

Production-proven toolchains powering our design, programming, and digital twin validation workflows

Dassault Systèmes CATIA
3D CAD Modeling & Aerospace Surface Design
Siemens NX PLM
Multi-Axis CAM Programming & Post-Processing
CGTech VERICUT
G-Code Verification & Collision-Free CNC Simulation
Engineering Scope

Technical Specifications & Shop-Floor Compatibility

Machine architectures, CNC controllers, aerospace alloys, and engineering deliverables supported across our projects.

Machine Kinematics
  • • 3, 4 & 5-Axis Simultaneous
  • • Multi-Channel Mill-Turn / Turn-Mill
  • • HMC Tombstone & Pallet Cells
  • • CNC Turning & Heavy VTLs
Controllers & Probing
  • • Fanuc (0i / 30i / 31i-B5)
  • • Siemens Sinumerik 840D / ONE
  • • Heidenhain TNC 640 / iTNC 530
  • • Mazak Smooth, Haas NGC, Okuma
Materials Engineered
  • • Titanium (Ti-6Al-4V, Grade 5)
  • • Inconel 718 / 625 & Superalloys
  • • Aerospace Al (7075-T6, 6061, 2024)
  • • 17-4 PH, 15-5 PH, CoCr & PEEK
Standard Deliverables
  • • Verified Machine-Ready G-Code
  • • VERICUT Collision Check Report
  • • Stage Setup & Work Instructions
  • • Master Tool List & Cycle-Time Sheet
RFQ & Process Guide

CNC Programming & CAD/CAM FAQs

Key technical details for engineering managers, procurement teams, and OEM buyers evaluating SARV Aerospace.

To prepare an accurate CNC programming proposal and cycle-time estimate, share your 3D CAD model (STEP, IGES, CATPart, or PRT) with 2D GD&T drawings, machine kinematics and CNC controller details (such as Fanuc, Siemens Sinumerik, Heidenhain, Mazak, Haas, or Okuma), raw blank material/dimensions, available cutting tool list, and a sample NC program.

All complex 4-axis, 5-axis, and Mill-Turn toolpaths generated in Siemens NX or CATIA V5 are simulated inside CGTech VERICUT using accurate digital machine twins, tool holders, fixtures, and post-processed G-code to detect collisions, gouges, and axis over-travels before first-article machining.

Our engineers program machining processes for aerospace Titanium alloys (Ti-6Al-4V), Nickel superalloys (Inconel 718/625), aerospace Aluminum (7075-T6, 6061, 2024), PH Stainless Steels (17-4 PH, 15-5 PH), Cobalt-Chrome, PEEK, and exotic alloys across structural airframe brackets, turbine blisks, surgical implants, subsea valves, and semiconductor vacuum chambers.

Ready to Optimize Your Production?

Partner with SARV Aerospace Engineering Solution Pvt. Ltd for world-class CNC programming and CAD/CAM solutions that drive efficiency and first-time-right quality.

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